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Scientists developed an integrated system that uses carbon dioxide to produce bioplastics

Posted on October 13, 2022

A team of Texas A&M AgriLife Research scientists has developed a system that uses carbon dioxide to produce biodegradable plastics, or bioplastics, that could replace the nondegradable plastics used today. The research addresses two challenges: the accumulation of nondegradable plastics and the remediation of greenhouse gas emissions.

Today’s petroleum-based plastics do not degrade easily and create a massive issue in the ecosystems and, ultimately, oceans.

To address these issues, the Texas A&M College of Agriculture and Life Sciences researchers and their teams worked for almost two years to develop an integrated system that uses CO2 as a feedstock for bacteria to grow in a nutrient solution and produce bioplastics.

The Texas A&M University System has filed a patent application for the integrated system.

The researcher says that Carbon dioxide has been used in concert with bacteria to produce many chemicals, including bioplastics, but this design produces a highly efficient, smooth flow through their carbon dioxide-to-bioplastics pipeline.

In theory, it is kind of like a train with units connected to each other. The first unit uses electricity to convert the carbon dioxide to ethanol and other two-carbon molecules – a process called electrocatalysis. In the second unit, the bacteria consume the ethanol and carbon molecules to become a machine to produce bioplastics, which are different from petroleum-based plastic polymers that are harder to degrade.

Using CO2 in the process could also help reduce greenhouse gas emissions. Many manufacturing processes emit CO2 as a waste product.

This new platform has great potential to address sustainability challenges and transform the future design of carbon dioxide reduction.

The major strength of the new platform is a much faster reaction rate than photosynthesis and higher energy efficiency.

Currently, bioplastics are more expensive than petroleum-based plastics. But if the technology is successful enough to produce bioplastics at an economic scale, industries could replace traditional plastic products with ones that have fewer negative environmental impacts. In addition, mitigating CO2 emissions from energy sectors such as gas and electric facilities would also be a benefit.

This innovation opens the door for new products if the bacterium is engineered to consume carbon dioxide-derived molecules and produce target products. One of the advantages of this design is the condition the bacteria grow in is mild and adaptable to industry-scale conditions.

News Source: Texas A&M 

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